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  Pre-pinching type, 3 roll Plate Bending Machine  
         
   

This machine incorporates a fixed top roll & two independently adjustable bottom Rolls. Both edges of the Plate can be prebend with single insertion of the plate. Pre-Pinching & Bending is done by clamping the M. S. plate between top roll & one bottom roll and bending the clamped portion by another bottom roll to the desired radius by Rolling. The same operation is then repeated using opposite bottom roll & top roll.
After pre bending of edges is done, both the bottom rolls are leveled & plant bending operation is resumed to bend the plate to desired radius or Cylinder.
 

 
   

The machine frame is all steel welded construction. The machine drive is a combination of electro mechanical drive with oil cooled gearbox & hydraulic power pack. For removing the shell; the swing down bracket is hydraulically operated. For conical bending, bottom rolls can be titled and cone be formed. Rolls are ultrasonically tested & made from, En-8 forged steel. The machine has a semi centralized lubrication system.

 
     
   

Working capacity of the machine is based on plate tensile strength of 45 Kg/mm2.

 
       
    Important Features of the Machine:-  
    Both edges prebending / pre-pinching & Rolling in minimum time.  
    Adequate overload protection with relays and limit switches.  
    Centralized push button control panel with interlocked circuits.  
    Electromagnetic brake system for accurate Edge positioning  
    Top roll positive drive, is required for thin plates, at additional cost  
    Centralized lubrication system  
    Roller positioning Indicator  
    Heavy & Rigid steel construction  
    Conical bending facility  
   

For reduced plate thickness, smaller diameter top roll can be used for rolling shells of smaller diameter.

 
       
    Capacity  
       
   
Model Prepinching/
Prebending Cap. m.m.
Rolling Cap. 3x Top Roll Diameter Top Roll Diameter Bottom Roll Diameter Main Motor Aux Motor Weight KG. Dimensions
L x W x H
(m.m.)
PFK-812 12 x 2500 16 x 2500 310 280 25 15 11,000

5200 x 1220
x 1600

PFK-820 20 x 2500 25 x 2500 370 360 40 20 17,000

5800 x 1600
x 2200

PFK-825 25 x 2500 30 x 2500 400 390 50 40 19,000 5900 x 1750
x 2500
PFK-840 40 x 2500 45 x 2500 450 435 60 50 30,000 6200 x 2000
x 2500
PFK-850 50 x 2500 55 x 2500 500 480 70 60 40,000 6400 x 2200
x 2700
PFK-1012 12 x 3000 16 x 3000 340 330 25 15 15,000 6000 x 1450
x 2100
PFK-1020 20 x 3000 25 x 3000 420 400 40 20 25,000 6500 x 1500
x 2500
PFK-1025 25 x 3000 30 x 3000 460 440 50 40 30,000 6700 x 1500
x 2500
PFK-1030 30 x 3000 36 x 3000 500 480 60 50 35,000 6800 x 1600
x 2700
PFK-1040 40 x 3000 50 x 3000 600 580 70 60 45,000 6800 x 1800
x 2800
PFK-1050 50 x 3000 55 x 3000 650 630 90 75 50,000 7000 x 2000
x 2800
    (Note : machine can be designed as per client requirement )  
   

 
       
     
     
         
     

 

 
         
 
 

 

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