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Pre-pinching type, 3 roll
Plate Bending Machine
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This machine incorporates a fixed top roll & two independently
adjustable bottom Rolls. Both edges of the Plate can be prebend with
single insertion of the plate. Pre-Pinching & Bending is done by
clamping the M. S. plate between top roll & one
bottom roll and bending the clamped portion by another bottom roll
to the desired radius by Rolling. The same operation is then
repeated using opposite bottom roll & top roll.
After pre bending of edges is done, both the
bottom rolls are leveled & plant bending operation is resumed to
bend the plate to desired radius or Cylinder. |
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The machine frame is all
steel welded construction. The machine drive is a combination of
electro mechanical drive with oil cooled gearbox & hydraulic power pack.
For removing the shell; the swing down bracket is hydraulically
operated. For conical bending, bottom rolls can be titled and cone
be formed. Rolls are ultrasonically tested & made from, En-8 forged
steel. The machine has a semi centralized lubrication system. |
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Working capacity
of the machine is based on plate tensile strength of 45 Kg/mm2. |
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Important Features of
the Machine:- |
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Both edges prebending /
pre-pinching & Rolling in minimum time. |
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Adequate overload
protection with relays and limit switches. |
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Centralized push button
control panel with interlocked circuits. |
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Electromagnetic brake system for accurate
Edge positioning |
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Top roll positive drive, is required for
thin plates, at additional cost |
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Centralized lubrication system |
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Roller positioning Indicator |
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Heavy & Rigid steel construction |
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Conical bending facility |
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For reduced plate thickness, smaller diameter
top roll can be used for rolling shells of smaller diameter. |
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Capacity |
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Model |
Prepinching/
Prebending Cap. m.m. |
Rolling Cap. 3x Top Roll Diameter |
Top Roll Diameter |
Bottom Roll Diameter |
Main Motor |
Aux Motor |
Weight KG. |
Dimensions
L x W x H
(m.m.) |
| PFK-812 |
12 x 2500 |
16 x 2500 |
310 |
280 |
25 |
15 |
11,000 |
5200 x 1220
x 1600 |
| PFK-820 |
20 x 2500 |
25 x 2500 |
370 |
360 |
40 |
20 |
17,000 |
5800 x 1600
x 2200 |
| PFK-825 |
25 x 2500 |
30 x 2500 |
400 |
390 |
50 |
40 |
19,000 |
5900 x 1750
x 2500 |
| PFK-840 |
40 x 2500 |
45 x 2500 |
450 |
435 |
60 |
50 |
30,000 |
6200 x 2000
x 2500 |
| PFK-850 |
50 x 2500 |
55 x 2500 |
500 |
480 |
70 |
60 |
40,000 |
6400 x 2200
x 2700 |
| PFK-1012 |
12 x 3000 |
16 x 3000 |
340 |
330 |
25 |
15 |
15,000 |
6000 x 1450
x 2100 |
| PFK-1020 |
20 x 3000 |
25 x 3000 |
420 |
400 |
40 |
20 |
25,000 |
6500 x 1500
x 2500 |
| PFK-1025 |
25 x 3000 |
30 x 3000 |
460 |
440 |
50 |
40 |
30,000 |
6700 x 1500
x 2500 |
| PFK-1030 |
30 x 3000 |
36 x 3000 |
500 |
480 |
60 |
50 |
35,000 |
6800 x 1600
x 2700 |
| PFK-1040 |
40 x 3000 |
50 x 3000 |
600 |
580 |
70 |
60 |
45,000 |
6800 x 1800
x 2800 |
| PFK-1050 |
50 x 3000 |
55 x 3000 |
650 |
630 |
90 |
75 |
50,000 |
7000 x 2000
x 2800 |
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(Note : machine can be designed as per client requirement ) |
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