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Leaf Spring Manufacturing Plant & Machinery

 
       
       
Heating Furnace
         
   

Heating Furnace is required for heating spring leaves to 950 degree max. temperature. The furnace is fabricated design suitable for fire brick lining arrangements, (furnace bricks to be provided by client) heated by two oil fired burners with 5 H.P. blower with pyro meter and complete in all respect as per our standard practice of supply ( pyro-meter 0 to 1000 centigrade).

 
       
   

Capacity :

 
   

2200mm depth x 1000mm width x 450mm height

 
    (Note : machine can be designed as per client requirement )  
   

 

 
    Applications :  
   

Heating Furnace is required for heating spring leaves to 950 degree max temperature. At this temperature the hot leaf spring is cambered and dipped into quenching oil tank.

 
         

Tempering Furnace

         
   

Tempering furnace will be of fabricated design to withstand the temperature of 400 degree to 600 degree centigrade with pyro meter complete in all respect as per our standard practice of supply, ( pyro meter 0 degree  to 700 degree centigrade). Furnace lining to be provided by customers.

 
         
    Capacity  
   

Furnace size : 2000mm depth.x 1000mm width x 450mm height

 
   

(Note : machine can be designed as per client requirement )

 
         
    Applications :  
   

Tempering furnace is required for tempering of leaf springs to achieve 400 – 425 BHN hardness

 
         

Automatic quenching tank with conveyor belt

   

Automatic quenching tank with conveyor Tank system with oil cooling tower arrangement complete with 2 H.P. motor for conveyor belt ,1 HP motor for oil circulation and 2 H.P. motor for cooling water circulation .as per our standard practice of supply ( without quenching oil ).

 
         
    Capacity  
   

as per client requirement. (normally 800kg per hour)

 
    (Note : machine can be designed as per client requirement )  
       
    Applications :  
   

The hot leaf spring coming out from the hardening furnace is dipped into quenching oil tank to get required hardness. The conveyor belt brings out the leaf spring from the other side of the tank.

 
       

End heating and centre heating furnace

   

End heating and centre heating furnace is required for heating leaf spring flats before end forming (like taper rolling , eye rolling, centre heating for dimple etc.) with 1 HP blower with burner and complete in all respect as per our standard practice of supply. Canopy for collecting smoke is to be made on site by the customer at his expense. Furnace lining to be provided by customers.

 
       
    Capacity  
    1000mm depth. x 600mm width x 100mm height  
    (Note : machine can be designed as per client requirement )  
       
    Applications :  
   

End heating of leaf spring flats before end forming (like taper rolling , eye rolling,centre heating for dimple etc)

 
       

Power Press

   

Pillar type presses , all steel body fabricated for cutting –pressing –embossing, complete with electricals.

 
       
    Capacity  
    Power Press capacity 100 Tonnes with 7.5 HP motor
Power Press capacity 75 Tonnes with 5 HP motor
Power Press capacity 50 Tonnes with 3 HP motor
 
    (Note : machine can be designed as per client requirement )  
       
    Applications :  
   

Different capacity presses are required for end forming , cambering , embossing , punching and various other operations during leaf spring manufacturing .

 
         
     

 
     
 
 

 

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