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Foundry Plant and Machinery equipments
       
Cupola with Equi-Blast Systems with Individually Controlled TUYERS
   

We have been assisted by a panel of Foundry Experts having more than 65 years experience in the line. The designs are scientific and meant for all round efficiency.

 
    Construction Details:  
   

There is a baffle plate, a little above the centre of the wind shell which is fitted with a number of vertical tubing's. This does the job of maintaining equal air pressure in the entire periphery of the wind shell. The extra height of the wind shell causes to raise the temperature of the inlet air by some degrees. Thus helping rapid and economical combustion of fuels. The blowers are of high pressure and out-put than ordinary cupola blower designs. This helps to give good temperature and consistent quality of slag-free metal. The tuyers are fitted with ,air control flaps for regulating air.

 
   

(Note : machine can be designed as per client requirement )

 
       
MECHANICAL CHARGER
   

The Mechanical Charger drive is arranged on worm and worm reduction gears on single rope pulley, having automatic lifting and unloading arrangements and bucket will come down to its natural position by gravity. The Unit is compact and the entire mechanism is fitted on the shell body of the Cupola. The starting position and the position of arrest are by limit switches. This charging unit comprises of a bucket, elevator and the bucket being hauled up with the help of electrical motor, reduction- gear clutch, pulleys etc.

 
   

(Note : machine can be designed as per client requirement )

 
       
TILTING FURNACE
   

Oil Fired tilting furnace with pot for melting of brass, bronze, copper, zinc, aluminium etc.

(Note : machine can be designed as per client requirement )

 
       
OIL FIRED ROTARY FURNACE WITH RECUPERATOR
   

A quick melting open hearth furnace for producing good grade of bronze, aluminium, lead etc. Pig and scrap can also be melted in the same furnace for high grade and alloy castings.

(Note : machine can be designed as per client requirement )

 
       
       
FOUNDRY SHAKEOUT
   

For fast cleaning of heavy weight and intricate castings. Made to suit the requirement of the buyers.

(Note : machine can be designed as per client requirement )

 
       
SAND MIXERS (Mullers)
   

The entire mechanism runs in taper roller/ball bearings. The machines are made out of Mild steel, heavy section, throughout welded construction. The machines are driven by worm reduction gears by V belts drive totally enclosed type motors and the entire gearing mechanism runs in oil bath. Scrapers and ploughs are fitted on the central brackets of the machine and water sprinkling arrangement is there.

 
   

(Note : machine can be designed as per client requirement )

 
       
CORE SAND MIXERS (For Defect Free Castings)
   

Core Sand Mixers are of most modern design. The Mixing of Core Sand is thoroughly done without breaking of the sand grains. The mixer does the job of properly disintegrating and aerating of core sand and help to get quality casting, a must unit for Co2 process.

 
    It is entirely made out of MS plates having heavy size bottom plate with channel frame support, welded structure.  
    The drive is by worm and worm reduction unit of oil bath system with V belts, pulleys, guards etc. The mixing is done by EN blades which are fitted to central bracket. The driving bracket is fitted in double row bearings with sealed grease lubrication. The discharge is by a side.  
   

(Note : machine can be designed as per client requirement )

 
       
SAND BLASTING MACHINE
   

Sand blasting is designed for cleaning surfaces, removing rust, cleaning casting, forging etc. Thin castings can be cleaned without damage. The machine is supplied complete with necessary hose, nozzle, air control valve, sand regulator, pressure meter etc.

 
   

Air pressure inside tank        6 Kg.
Sand storing capacity          100 Kg.
Sand needed per hour          200 Kg.

 
   

(Note : machine can be designed as per client requirement )

 
       
TUMBLING BARREL
   

This sturdy design Tumbling Barrel is fabricated out of heavy section MS plates, with a big size door to be locked by taper pins. The base is of MS channel. The side shafts are nut bolted to end plate and rotates in cast iron bushes. The thorough tumbling action of the barrel ensures complete internal and external cleaning of cored or hallow pieces. Holes are provided to the shell to enter air and remove dust. Dust extraction units supplied at extra costs.

 
   

(Note : machine can be designed as per client requirement )

 
       
PORTABLE SAND RIDDLE
   

The sand riddle is perfectly balanced working on gyro vibratory motion. The motor is directly coupled to the rotating shaft. The bearings are grease lubricated and dust proof. The stand is made of heavy section MS pipes and total height is 2.5 meters, are made in different sizes.

 
(Note : machine can be designed as per client requirement )
METAL POURING EQUIPMENTS
   

GEARED - CRANE HAND OPERATED LADLES
All our ladles are suitable for crane operation having tilting mechanism and are fabricated out of heavy section steel plates, still heavier bottom plates of welded construction. Trunions are accurately machined, all moving parts fitted in ball bearings, all gears, except the worm wheel, made out of steel blanks, machine cut duly tempered. The ladles are thoroughly aligned with correct size hooks and thoroughly balanced. There are two numbers of bands to give extra strength to the shell at appropriate centers.

 
   

The designs are of most modern types in that the gear box type, completely dust-proof with extra wide steering wheel. There is locking arrangement to keep the ladle in vertical position while moving on the cranes. The entire tilting mechanism is in a separate box which can be removed from the main frame. They are designed for long trouble-free working. There is provision of resting legs to all ladles.

 
   

The ladles can be fitted with top covers for conserving losses by radiation, if ordered, at extra cost.

 
   

Double Lip pouring and Tea Spout ladles, General Dimension

 
   

Holding capacity

Top diameter

Bottom diameter

Height

Thickness Of Shell

Thickness Of Bottom Plate

250kg

450 mm

375 mm

450 mm

5 mm

8mm

500kg

610 mm

535 mm

685 mm

8 mm

8 mm

1000kg

715 mm

660 mm

765 mm

8 mm

8 mm

2000 kg

870 mm

790 mm

1070 mm

8 mm

8 mm

3000 kg

1070 mm

915 mm

1095 mm

8 mm

8 mm

4000 kg

1145 mm

1040 mm

1220 mm

8 mm

8 mm

5000 kg

1295 mm

1140 mm

1395 mm

12 mm

12 mm

 
   

(Note : machine can be designed as per client requirement )

 
   

Bottom Discharge Ladles

 
       
   

General description as per geared crane ladles. The bottom discharge is operated by hand lever. There is the provision of bolts to prevent the lifting of the stopper rod assembly due to the pressure of the metal at the time of tapping. Stopper rod fitted with three Nos. of flat iron bends, most suitable units for steel pouring. Two designs single discharge and double discharge. Straight pots.

 
   

Holding capacity

Shell thickness

Bottom thickness

Top clearance

Height of shell

Diameter of shell

1000kg

8 mm

8 mm

150 mm

915 mm

760 mm

2000 kg

8 mm

12 mm

200 mm

1145 mm

915 mm

3000 kg

12 mm

12 mm

225 mm

1240 mm

1015 mm

5000 kg

12 mm

12 mm

225 mm

1335 mm

1300 mm

 
   

Dimension are approximate & right to change dimensions & illustrations is reserved .

 
       
   

 
     
 
 

 

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