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Foundry Plant and
Machinery equipments |
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Cupola with Equi-Blast Systems
with Individually Controlled TUYERS |
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We
have been assisted by a panel of Foundry Experts having more
than 65 years experience in the line. The designs are scientific
and meant for all round efficiency. |
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Construction Details: |
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There is a baffle
plate, a little above the centre of the wind shell which is
fitted with a number of vertical tubing's. This does the job of
maintaining equal air pressure in the entire periphery of the
wind shell. The extra height of the wind shell causes to raise the
temperature of the inlet air by some degrees. Thus helping rapid
and economical combustion of fuels. The blowers are of high
pressure and out-put than ordinary cupola blower designs. This
helps to give good temperature and consistent quality of
slag-free metal. The tuyers are fitted with ,air control flaps
for regulating air. |
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(Note : machine can be designed as per client requirement ) |
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MECHANICAL CHARGER |
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The
Mechanical Charger drive is arranged on worm and worm reduction
gears on single rope pulley, having automatic lifting and unloading
arrangements and bucket will come down to its natural position by
gravity. The Unit is compact and the entire mechanism is fitted on
the shell body of the Cupola. The starting position and the position
of arrest are by limit switches. This charging unit comprises of a
bucket, elevator
and the bucket being hauled up with the help of electrical
motor, reduction- gear clutch, pulleys etc. |
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(Note : machine can be designed as per client requirement ) |
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TILTING FURNACE |
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Oil
Fired tilting furnace with pot for melting of brass, bronze,
copper, zinc, aluminium etc.
(Note : machine can be designed as per client requirement ) |
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OIL FIRED ROTARY
FURNACE WITH RECUPERATOR |
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A
quick melting open hearth furnace for producing good grade of
bronze, aluminium, lead etc. Pig and scrap can also be melted
in the same furnace for high grade and alloy castings.
(Note : machine can be designed as per client requirement ) |
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FOUNDRY SHAKEOUT |
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For
fast cleaning of heavy weight and intricate castings. Made to
suit the requirement of the buyers.
(Note : machine can be designed as per client requirement ) |
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SAND MIXERS (Mullers) |
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The
entire mechanism runs in taper roller/ball bearings. The machines
are made out of Mild steel, heavy section, throughout welded
construction. The machines are driven by worm reduction gears by V
belts drive totally enclosed type motors and the entire gearing
mechanism runs in oil bath. Scrapers and ploughs are fitted on the
central brackets of the machine and water sprinkling arrangement is
there. |
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(Note : machine can be designed as per client requirement ) |
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CORE SAND MIXERS (For Defect Free Castings) |
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Core
Sand Mixers are of most modern design. The Mixing of Core Sand
is thoroughly done without breaking of the sand grains. The
mixer does the job of properly disintegrating and aerating of
core sand and help to get quality casting, a must unit for Co2
process. |
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It is entirely made
out of MS plates having heavy size bottom plate with channel frame
support, welded structure. |
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The drive is by worm
and worm reduction unit of oil bath system with V belts, pulleys,
guards etc. The mixing is done by EN blades which are fitted to
central bracket. The driving bracket is fitted in double row
bearings with sealed grease lubrication. The discharge is by a side. |
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(Note : machine can be designed as per client requirement ) |
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SAND BLASTING
MACHINE |
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Sand
blasting is designed for cleaning surfaces, removing rust,
cleaning casting, forging etc. Thin castings can be cleaned
without damage. The machine is supplied complete with necessary
hose, nozzle, air control valve, sand regulator, pressure meter
etc. |
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Air
pressure inside tank 6 Kg.
Sand storing capacity 100 Kg.
Sand needed per hour 200 Kg. |
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(Note : machine can be designed as per client requirement ) |
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TUMBLING
BARREL |
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This
sturdy design Tumbling Barrel is fabricated out of heavy section
MS plates, with a big size door to be locked by taper pins. The
base is of MS channel. The side shafts are nut bolted to end
plate and rotates in cast iron bushes. The thorough tumbling
action of the barrel ensures complete internal and external
cleaning of cored or hallow pieces. Holes are provided to the
shell to enter air and remove dust. Dust extraction units
supplied at extra costs. |
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(Note : machine can be designed as per client requirement ) |
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PORTABLE SAND RIDDLE |
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The
sand riddle is perfectly balanced working on gyro vibratory
motion. The motor is directly coupled to the rotating shaft. The
bearings are grease lubricated and dust proof. The stand is made
of heavy section MS pipes and total height is 2.5 meters, are made in
different sizes. |
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(Note : machine can be designed as per client requirement )
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METAL POURING
EQUIPMENTS |
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GEARED - CRANE HAND
OPERATED LADLES
All our ladles are suitable for crane operation having tilting
mechanism and are fabricated out of heavy section steel plates,
still heavier bottom plates of welded construction. Trunions are
accurately machined, all moving parts fitted in ball bearings, all
gears, except the worm wheel, made out of steel blanks,
machine cut
duly tempered. The ladles are thoroughly aligned with correct size
hooks and thoroughly balanced. There are two numbers of bands to
give extra strength to the shell at appropriate centers. |
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 The designs are of most modern types in that
the gear box type, completely dust-proof with extra wide steering
wheel. There is locking arrangement to keep the ladle in vertical
position while moving on the cranes. The entire tilting mechanism is
in a separate box which can be removed from the main frame. They are
designed for long trouble-free working. There is provision of
resting legs to all ladles. |
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The
ladles can be fitted with top covers for conserving losses by
radiation, if ordered, at extra cost. |
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Double Lip pouring and Tea Spout ladles, General Dimension |
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Holding capacity |
Top diameter |
Bottom diameter |
Height |
Thickness Of Shell |
Thickness Of
Bottom Plate |
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250kg |
450 mm |
375 mm |
450 mm |
5 mm |
8mm |
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500kg |
610 mm |
535 mm |
685 mm |
8 mm |
8 mm |
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1000kg |
715 mm |
660 mm |
765 mm |
8 mm |
8 mm |
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2000 kg |
870 mm |
790 mm |
1070 mm |
8 mm |
8 mm |
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3000 kg |
1070 mm |
915 mm |
1095 mm |
8 mm |
8 mm |
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4000 kg |
1145 mm |
1040 mm |
1220 mm |
8 mm |
8 mm |
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5000 kg |
1295 mm |
1140 mm |
1395 mm |
12 mm |
12 mm |
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(Note : machine can be designed as per client requirement ) |
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Bottom Discharge Ladles |
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General description as per geared crane ladles.
The bottom discharge is operated by hand lever. There is the
provision of bolts to prevent the lifting of the stopper rod
assembly due to the pressure of the metal at the time of tapping.
Stopper rod fitted with three Nos. of flat iron bends, most suitable
units for steel pouring. Two designs single discharge and double
discharge. Straight pots. |
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Holding capacity |
Shell thickness |
Bottom thickness |
Top clearance |
Height of shell |
Diameter of shell |
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1000kg |
8
mm |
8 mm |
150
mm |
915 mm |
760 mm |
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2000 kg |
8 mm |
12
mm |
200 mm |
1145 mm |
915 mm |
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3000 kg |
12 mm |
12 mm |
225 mm |
1240 mm |
1015
mm |
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5000
kg |
12 mm |
12 mm |
225 mm |
1335 mm |
1300
mm |
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Dimension are approximate & right to change
dimensions & illustrations is reserved . |
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